Electrical Work:
- Redesigned and installed a new electrical panel with updated technology and equipment.
- Integrated a Delta PLC for relay logic control of the machine’s auto cycle.
- Added an HMI (Human-Machine Interface) for easier operation.
- Replaced the main DC motor with an AC motor and installed a motor drive for control.
- Installed pump motors for the machine’s shower and heater systems.
- Installed a new induction heater controlled by PLC.
- Developed and implemented ladder logic for PLC-based machine control.
Mechanical Work:
- Replaced old and rusty pipelines with new ones as per requirements.
- Replaced all belts and pulleys where necessary.
- Repaired and replaced damaged mechanical parts to restore full functionality.
Result:
The retrofitted SAET Induction Hardening machine now operates with enhanced efficiency, precision, and reliability, meeting modern technological standards.